TAURUS ENGINEERING

Pattern Shop & Precision Tooling

[email protected] +91 9943725505 ISO 9001:2019 Certified Pattern Shop
GDC Gravity Die Casting Tooling and Moulds
Product 01

1. GDC Gravity Die Casting (Dies & Permanent Moulds)

Engineered permanent steel moulds and gravity die tooling designed specifically for non-ferrous aluminum and copper alloy gravity casting. Machined from premium grade H13/Cr-Mo alloy tool steel to withstand high thermal cycling with minimal maintenance and high productivity.

Premium H13 / DIN 1.2344 Steel Core
Engineered Thermal Gating & Venting
CNC Milled Cavities (±0.02mm)
High Durability (100,000+ Shots)
PDC Pressure Die Casting Dies and Tooling
Product 02

2. PDC Gravity Die Casting / Pressure Die Casting

High-precision multi-cavity PDC die casting tooling built to withstand extreme injection pressures and rapid thermal variations. Suitable for high-volume automotive, electrical, and consumer appliance precision components requiring razor-sharp detail and immaculate surface finishes.

Hardened Vacuum Heat-Treated Inserts
Optimized Conformal Cooling Channels
Sub-Micron CNC Spark EDM Milling
High Clamping Rigidity & Long Tool Life
Wooden Patterns for Foundry Casting
Product 03

3. Wooden Pattern

Master handcrafted and CNC-profiled wooden pattern equipment crafted from seasoned teak wood, mahogany, or pine with moisture control below 10%. Finished with multi-layer chemical polyurethane (PU) wear-resistant coating. Ideal for prototype, medium-volume, and large castings such as pumps, gearboxes, and turbine housings.

Seasoned Teak & Mahogany Wood
Multi-Piece Split & Loose Inserts
Chemical PU Red/Yellow Color Code
Precise Contraction & Draft Angles
Aluminium Patterns and Matchplates
Product 04

4. Aluminium Pattern

Manufactured from high-grade LM6 or 6061-T6 aluminum alloys for long-term wear resistance, corrosion protection, and dimensional integrity. Milled on high-speed CNC machining centers down to ±0.03mm, making them the industry choice for automated sand moulding lines and high-production foundries.

LM6 / 6061-T6 Aircraft Grade Alloy
Multi-Axis CNC Milled Accuracy
Suitable for 50,000+ Moulding Cycles
Lightweight, Non-Corrosive & Easy Handling
Casting Iron Pattern Plates and Tooling
Product 05

5. Casting Iron Pattern (Cast Iron Tooling)

Heavy-duty cast iron pattern equipment engineered from dense grey cast iron (FG 260 / FG 300) with hardened wear surfaces. Built specifically for high-pressure automated moulding lines (DISA, Loramendi, Heinrich Wagner Sinto) where sand abrasion and high clamp squeezing require unmatched structural strength.

High Abrasion & Squeeze Resistance
High-Density FG 260 / FG 300 Grade
Ideal for Automatic High-Speed Moulding
Rated for 100,000+ Continuous Flasks
Bronze Patterns and Core Box Tooling
Product 06

6. Bronze Pattern

Specialized phosphor bronze and gunmetal pattern tooling designed for intricate casting components like hydraulic impellers, high-pressure valves, and non-ferrous foundries. Offers self-lubricating characteristics, zero corrosion, and super-smooth sand release with ultra-fine surface finishes.

Phosphor Bronze & Gunmetal Alloys
Exceptional Corrosion Resistance
Mirror Smooth Parting & Sand Release
Ideal for Complex Impellers & Valves
T20 Die Casting Tooling and Inserts
Product 07

7. T20 Die Casting (T20 Tool Steel Moulds)

High-hardness T20 tool steel die casting tooling and core inserts engineered for extreme heat wear resistance and anti-soldering protection. Milled with 5-axis CNC machining for high-speed aluminum, zinc, and magnesium casting dies with precision cooling channels and ejector systems.

T20 High Toughness Tool Steel
High Thermal Shock & Crack Resistance
Multi-Cavity High-Speed Production
Precision Ground & Polished Cavities
C45 Die Casting Tooling and Bolster Blocks
Product 08

8. C45 Die Casting (C45 Steel Dies & Bolsters)

Manufactured from premium forged C45 medium carbon steel, providing exceptional tensile strength and rigidity for die blocks, cavity holding plates, and bolster tooling. CNC milled and stress-relieved to ensure zero warping under heavy die clamping loads.

Forged C45 Medium Carbon Steel
Heavy Die Block & Bolster Rigidity
Stress-Relieved Heat Treatment
Cost-Effective High Performance
Tools and Moulds Precision Engineering
Product 09

9. Tools & Mould (Dies, Core Tooling & Fixtures)

Comprehensive turnkey tooling solutions including split core boxes (cold box and hot box), precision moulding dies, core setting fixtures, inspection gauges, and gating system tooling. Engineered with hardened guide pillars, pneumatic clamping fixtures, and precision vents.

Cold Box & Hot Box Core Tooling
Hardened Guide Bushings & Vents
Core Assembly Gauges & Fixtures
Complete Rigging & Gating Design
In-House Manufacturing Strength

Our Pattern Shop Machinery & Infrastructure

Powered by high-precision VMC / CNC machining centers and advanced CAD/CAM software to craft world-class patterns and dies.

High Speed VMC Jaewoo ARV1300 CNC Vertical Machining Center

JAEWOO ARV1300 VMC Center

Heavy-duty vertical machining center with high-torque spindle, engineered for rapid milling of large steel die blocks, aluminium match plates, and precision cavity profiles.

  • Travel Capacity: X: 1300mm | Y: 700mm | Z: 650mm
  • Spindle Speed: 10,000 RPM Direct Drive
  • Positioning Accuracy: ±0.005 mm (Sub-Micron)
  • Controller: Advanced CNC System
Large Bed Center STM Heavy Bed CNC Vertical Machining Center

STM Heavy Bed VMC Machining Center

Extra-wide table travel machine designed for oversized foundry pattern equipment, heavy GDC moulds, multi-cavity die castings, and multi-stage pump casing patterns.

  • Bed Length: Extra-Wide Dual Clamp Bed
  • Milling Capacity: Heavy Steel, CI & Aluminium
  • Workpiece Weight: Up to 2,500 kg
  • Application: Large Pattern Plates & Dies
High Accuracy Tooling Precision Heavy CNC Pattern Machining Center

Precision Heavy CNC Milling Center

Specialized high-precision pattern shop toolroom machine equipped with 3D CAD/CAM toolpaths for 3D curved surfaces, complex core contours, and precision dowel locating.

  • Axis Config: Multi-Axis High Speed
  • Surface Finish: Ra < 0.4 µm Mirror Smooth
  • Software Integration: Direct 3D CAD/CAM (STEP/IGES)
  • Tool Magazine: Automatic Tool Changer (ATC)

Ready to Order Custom Pattern & Die Tooling?

Submit your 2D/3D casting drawings and get an instant quote and feasibility analysis from our pattern shop engineers.